iWave 230i DC Water Cooled Parts FAQs
Spares and add-ons for a water-cooled DC TIG welding set: cooling unit, torch neck, cables, adaptors, trolley and function packages.
Why does a TIG set use a water-cooled torch rather than an air-cooled one?
A water-cooled torch circulates coolant from a cooling unit through the torch head and cable. This lets the torch carry higher current for longer, and the cable is usually lighter and more flexible than an air-cooled cable of the same rating. Water cooling is usually chosen for sustained work at higher current, while air-cooled torches suit lighter, more portable jobs.
The trade-off is extra equipment to look after: the cooling unit, hoses and coolant. Always match the torch and cooling unit to the rating on your welding set's data plate and in its manual.
What should I do if the cooling unit shows a low flow or low pressure warning?
Treat it as a stop signal. Stop welding, switch the equipment off and do not carry on with a torch that is not being cooled, as it can overheat and be damaged. A flow or pressure warning, a pump that does not circulate, or a tank that keeps needing topping up (which may mean a leak) all need attention before you weld again.
Typical causes listed in cooling unit manuals include a low coolant level, a kinked or blocked hose or other restriction in the circuit, contaminated coolant, or a faulty pump. Where a flow sensor is fitted, it warns you when the coolant stops moving. Follow the troubleshooting section of your cooling unit manual and use a competent service person if the fault persists.
How do I tell when a torch neck needs replacing?
Look for gas leaks at the joints, coolant weeping from the head, a loose or wobbling neck, scorched or distorted parts, damaged threads, or a seat that no longer grips consumables firmly. Rear caps and seals are common leak points, and a worn or flattened seal can let air in and cause porosity in the weld.
If a water-cooled torch is leaking or overheating, repair or replace it rather than keep using it. Flexible necks tend to loosen and wear with use, so check them more often. Follow the torch manual for fitting and sealing.
How do I choose a replacement torch neck?
Start with what you need to reach. Neck length and angle decide how easily you can see and access the joint; a longer neck suits recessed work, while a shorter one gives more control. Then match the current rating and cooling type, because a water-cooled neck must suit the torch body, hose connections and the welding set's output.
The quickest way to get the right one is to read the type and rating from the torch's identification label or manual, or from the old neck itself, and check the thread and connection style. Do not assume that necks from different torch families fit each other. Our team can help you check before you order.